Replacing the muffler on a Volkswagen Scirocco R is a task that requires some mechanical knowledge and the right tools. click here for more details on the download manual…..

VW Scirocco R – Exhaust – Cobra non res – decat

2012 Volkswagen Scirocco R Road Test 2012 Volkswagen Scirocco R Review & Road Test.

Below is a detailed guide on how to perform this replacement, including descriptions of the components involved.

### Tools and Materials Needed:

1. **Tools:**
– Socket set (including 10mm, 13mm, and 15mm sockets)
– Ratchet and extension
– Torque wrench
– Wrenches (adjustable or combination)
– Pipe cutter or hacksaw (if necessary)
– Pliers
– Screwdriver (flathead and Phillips)
– Jack and jack stands (or a car lift)
– Safety glasses and gloves

2. **Materials:**
– Replacement muffler (specific to Volkswagen Scirocco R)
– Exhaust gaskets (if necessary)
– Exhaust clamps (if necessary)
– High-temperature exhaust sealant (optional for extra sealing)
– Anti-seize compound (optional)

### Steps for Muffler Replacement:

#### 1. Preparation
– **Safety First:** Ensure you wear safety glasses and gloves. Work in a well-ventilated area.
– **Lift the Vehicle:** Use a jack to lift the rear of the car and secure it on jack stands. make sure the vehicle is stable before working underneath it.

#### 2. Locate the Muffler
– The muffler is located at the rear of the vehicle, typically between the exhaust pipe from the engine and the exhaust tips. It is a cylindrical component that reduces noise produced by the exhaust gases.

#### 3. Remove the Old Muffler
– **Inspect Connections:** Before removal, check the connections of the muffler to the exhaust pipe and any hangers.
– **Loosen Clamps:** Using the appropriate socket, loosen the clamps or bolts securing the muffler to the exhaust pipe. If there are bolts, remove them completely.
– **Detach the Muffler:** If the muffler is held by rubber hangers, use pliers to pull the hangers off the mounting points. You may need lubricant to help slide the rubber off.
– **Remove the Muffler:** Carefully slide the muffler off the exhaust pipe. If it’s stuck, gentle tapping or twisting can help free it.

#### 4. Prepare the New Muffler
– **Check Fitment:** Before installing, compare the new muffler with the old one to ensure proper fitment.
– **Install Gaskets:** If your replacement muffler comes with new gaskets, install them on the flanges where it connects to the exhaust pipe.

#### 5. Install the New Muffler
– **Position the Muffler:** Align the new muffler with the exhaust pipe and hangers. make sure it is oriented correctly, with the inlet connected to the exhaust pipe and the outlet facing the rear of the vehicle.
– **Secure the Muffler:** Slide the muffler onto the exhaust pipe. If using clamps, tighten them using a socket wrench. If using bolts, insert them through the flanges and hand-tighten before using a torque wrench to tighten them to the manufacturer’s specifications.
– **Reconnect Hangers:** Slide the rubber hangers onto their mounting points. Ensure that the muffler is securely suspended and not resting against the chassis.

#### 6. Final Checks
– **Inspect for Leaks:** Before starting the vehicle, double-check all connections, clamps, and hangers. Ensure everything is tightened properly.
– **Start the Engine:** Start the vehicle and let it run for a few minutes. Listen for any unusual noises that may indicate a leak or improper installation.
– **Check for Leaks:** After the engine has run, inspect the muffler and connections for any signs of exhaust leaks. If you notice any, you may need to re-tighten the clamps or use high-temperature sealant.

#### 7. Lower the Vehicle
– Once satisfied that the installation is correct, turn off the engine, and use the jack to lift the vehicle slightly to remove the jack stands. Lower the car and remove the jack.

### Conclusion
Replacing the muffler on a Volkswagen Scirocco r can improve exhaust flow and sound. Be sure to follow all steps carefully, use the right tools, and ensure all components are properly installed to maintain vehicle performance and safety. always consult your vehicle’s service manual for specific torque settings and additional instructions related to your model.