Replacing a catalytic converter on a Mitsubishi Pajero can be a straightforward process if you follow the right steps. click here for more details on the download manual…..

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However, it requires some mechanical knowledge and the right tools. Here’s a simplified guide to help you understand how to do it:

### Tools and Materials Needed:
– New catalytic converter
– Socket set (including ratchet and extensions)
– Wrenches
– Jack and jack stands (or ramps)
– Safety goggles and gloves
– Exhaust gasket (if needed)
– Penetrating oil (like WD-40)
– Torque wrench (optional but recommended)

### Steps to Replace the Catalytic Converter:

1. **Safety First**:
– Ensure the vehicle is parked on a flat surface.
– Turn off the Engine and let it cool down completely.
– Wear safety goggles and gloves for protection.

2. **Lift the Vehicle**:
– Use a jack to lift the front of the Pajero and secure it with jack stands. This provides you enough space to work underneath the vehicle.

3. **Locate the Catalytic Converter**:
– The catalytic converter is usually located along the exhaust system, between the Engine and the muffler. It looks like a large metal canister.

4. **Inspect the Area**:
– Before removing it, check the condition of the bolts and connections. If they look rusty or corroded, spray them with penetrating oil and let it sit for a few minutes to loosen them.

5. **Remove the Old Catalytic Converter**:
– Using your socket set or wrenches, carefully loosen and remove the bolts that hold the catalytic converter to the exhaust pipes. There may be bolts on both ends of the converter.
– If there are any clamps, use the wrench to loosen them as well.
– Once all bolts and clamps are removed, gently pull the old catalytic converter out. You might need to wiggle it a bit to free it from the exhaust system.

6. **Prepare for the New Catalytic Converter**:
– Before installing the new catalytic converter, check the exhaust flanges for any old gaskets. If they’re worn out, replace them with new ones to ensure a good seal.
– If the new catalytic converter doesn’t come with a gasket, you may need to buy one separately.

7. **Install the New Catalytic Converter**:
– Position the new catalytic converter in place, aligning it with the exhaust pipes.
– Start by hand-tightening the bolts on one end, then move to the other end. Make sure everything is aligned properly before fully tightening.
– Use your wrench or socket to tighten the bolts securely. If you have a torque wrench, refer to the vehicle’s manual for the proper torque specifications.

8. **Reassemble and lower the Vehicle**:
– If you removed any clamps, make sure to reattach them.
– Double-check that all bolts are tightened and everything is secure.
– Carefully lower the vehicle back to the ground.

9. **Test the Installation**:
– Start the Engine and listen for any unusual noises. Check for exhaust leaks around the new catalytic converter.
– If everything sounds normal, take the vehicle for a short drive to ensure everything is functioning correctly.

### Final Thoughts:
Replacing a catalytic converter can be a rewarding DIY project, but if you’re unsure at any point, it’s always best to consult a professional mechanic. Proper installation is crucial for your vehicle’s performance and emissions control. Always refer to your owner’s manual for specific details related to your Mitsubishi Pajero model.
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