Download 1999 Isuzu Vehicross Service & Repair Manual Software –

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Repairing the suspension on an Isuzu Vehicross involves several steps, tools, and components. click here for more details on the download manual…..


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Below is a detailed guide to assist you in performing suspension repair on this unique vehicle. However, please Note that specific repairs may vary depending on the extent of the damage or wear, so always consult a service manual for the most accurate information.

### Tools and Equipment Needed:

1. **Basic Hand Tools:**
– Socket set (metric)
– Wrenches (metric)
– Torque wrench
– Screwdrivers (flathead and Phillips)
– Pliers
– Hammer

2. **Specialty Tools:**
– Spring compressor (if replacing coil springs)
– Ball joint separator
– Strut bearing tool (if applicable)
– Alignment tool (if necessary)

3. **Lifting Equipment:**
– Floor jack
– Jack stands

4. **Safety Gear:**
– Safety glasses
– Gloves

### Components to Inspect/Replace:

1. **Shock Absorbers/Struts:**
– Check for leaks, corrosion, or wear. Replace if necessary.

2. **Coil Springs:**
– Inspect for cracks, sagging, or breakage. Replace if damaged.

3. **Control Arms:**
– Look for bent components or worn bushings. Replace if necessary.

4. **Ball Joints:**
– Inspect for play or damage. Replace if needed.

5. **Sway Bar Links and Bushings:**
– Check for wear or damage. Replace if necessary.

6. **Bushings:**
– Inspect all rubber bushings for signs of cracking or deterioration.

7. **Alignment:**
– Ensure the vehicle is properly aligned after any suspension work.

### Suspension Repair Procedure:

#### Step 1: Preparation

1. **Park the Vehicle**: Ensure the vehicle is on a flat surface, and engage the parking brake.
2. **Lift the Vehicle**: Use a floor jack to lift the front or rear of the vehicle, depending on which suspension component you are repairing. secure it with jack stands.

#### Step 2: Remove the Wheel

1. **Loosen Lug Nuts**: Before lifting the vehicle, slightly loosen the lug nuts on the wheel that corresponds to the suspension you will be working on.
2. **Remove the Wheel**: Once the vehicle is securely raised, remove the lug nuts completely and take off the wheel.

#### Step 3: Inspect Components

1. **Visual Inspection**: Check all suspension components for signs of wear or damage.
2. **Test for Play**: Manually check ball joints and other moving parts for play or looseness.

#### Step 4: Replace Shock Absorbers/Struts

1. **Remove Shock Absorber/Strut**:
– Locate the upper and lower mounting bolts.
– Use a socket wrench to remove the bolts.
– Carefully pull the shock absorber or strut out of its mount.

2. **Install New Shock Absorber/Strut**:
– Install the new shock absorber/strut and secure it using the original bolts.
– Torque the bolts to the manufacturer’s specifications.

#### Step 5: Replace Coil Springs (if necessary)

1. **Remove Coil Spring**:
– If you are replacing the coil spring, use a spring compressor to compress the spring.
– Remove the lower control arm bolts to free the coil spring.

2. **Install New Coil Spring**:
– Place the new coil spring in the correct position.
– Carefully release the spring compressor.

#### Step 6: Replace Control Arms, Ball Joints, and Bushings

1. **Remove Control Arms**:
– Remove any bolts securing the control arm to the frame and the steering knuckle.
– Replace any worn bushings as necessary.

2. **Install New Control Arms**:
secure the new control arm to the framedownload Isuzu Vehicross workshop manual and the steering knuckle using the original bolts. Torque to specifications.

3. **Replace Ball Joints**:
– If ball joints need replacement, use a ball joint separator to remove them from the control arm.
– Install new ball joints and secure them with the appropriate hardware.

#### Step 7: Sway Bar Links and Bushings

1. **Remove Sway Bar Links**:
– Use a wrench to remove the nuts securing the sway bar links.
– Replace any worn sway bar bushings as well.

2. **Install New Sway Bar Links**:
secure the new sway bar links in place and torque to specifications.

#### Step 8: Reassemble

1. **Reinstall Wheels**:
– Place the wheel back on and hand-tighten the lug nuts.

2. **Lower Vehicle**:
– Carefully lower the vehicle from the jack stands and remove the jack.

3. **Torque Lug Nuts**:
– Once the vehicle is on the ground, fully tighten the lug nuts to the manufacturer’s specifications.

#### Step 9: Alignment

1. **Alignment Check**:
– After performing suspension repairs, take the vehicle to a professional for a wheel alignment. This will ensure proper handling and tire wear.

### Conclusion

Repairing the suspension on an Isuzu Vehicross can be a labor-intensive process, but with the right tools, skills, and patience, it can be accomplished. Always ensure safety by using proper lifting techniques and wearing safety gear. If you are unsure of any procedures, consult a professional mechanic or refer to the service manual for specific instructions.
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