Download 1999-2003 Mitsubishi Space Star Workshop Service Repair Manual 1999 2000 2001 2002 2003 –

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Performing suspension repair on a Mitsubishi Space Star involves several steps and requires specific tools. click here for more details on the download manual…..


      MITSUBISHI SPACE STAR / X4 ALLOYS / 15 INCH – 195/55R15 / 4X114.3 MITSUBISHI SPACE STAR / X4 ALLOYS / 15 INCH – 195/55R15 / 4X114.3.

    Below is a detailed guide outlining the tools needed and the process involved:

    ### Tools Required

    – **Jack and Jack Stands**
    – A hydraulic floor jack to lift the vehicle safely.
    – Jack stands to support the vehicle once lifted, ensuring safety while working underneath.

    – **Lug Wrench**
    – A tool designed to loosen and tighten lug nuts on the wheels. It may be a cross wrench or a socket wrench with the appropriate size socket.

    – **Socket Set**
    – A comprehensive socket set (including metric sizes) for various bolts and nuts. Essential for removing suspension components.

    – **Torque Wrench**
    – A tool that allows you to apply a specific torque to fasteners, ensuring that they are tightened to the manufacturer’s specifications.

    – **Pliers and Wrenches**
    – Adjustable wrenches or pliers for gripping and twisting various nuts and bolts.

    – **Ball Joint Separator**
    – A tool specifically designed to separate the ball joint from the control arm or steering knuckle without damaging the components.

    – **Spring Compressor**
    – A device used for safely compressing coil springs when replacing struts or shocks, allowing for safe removal and installation.

    – **Hammer**
    – A rubber mallet or standard hammer for tapping components that may be stuck.

    – **Brake Cleaner**
    – A solvent used for cleaning suspension components, removing grease and dirt.

    – **Lubricant or Anti-Seize Compound**
    – Used to lubricate moving parts and prevent rust on threaded components.

    – **Replacement Parts**
    – New struts, shocks, control arms, bushings, or any other suspension components that need replacement.

    ### Suspension Repair Process

    – **Preparation**
    – Park the vehicle on a flat, stable surface. engage the parking brake and place wheel chocks behind the wheels to prevent movement.

    – **Lifting the Vehicle**
    – Use the jack to lift the front or rear end of the vehicle, depending on which suspension components you will be working on.
    – Secure the vehicle with jack stands to ensure it remains elevated while you work.

    – **Removing the Wheel**
    – Use the lug wrench to loosen and remove the lug nuts, then carefully take off the wheel to access the suspension components.

    – **Inspecting Suspension Components**
    – Check for any visible signs of wear or damage, such as leaking shocks or struts, worn bushings, or broken control arms.

    – **Replacing Struts or Shocks**
    – If replacing struts or shocks, use the socket set to remove the bolts securing them to the suspension assembly.
    – If necessary, use the spring compressor to safely compress the coil spring before removing the strut assembly.
    replace the old strut/shock with the new one, ensuring that all bolts are tightened to the manufacturer’s specifications using the torque wrench.

    – **Replacing Control arms or Bushings**
    – If control arms or bushings need replacement, remove the bolts securing them to the chassis and suspension components using the socket set.
    – Use the ball joint separator if necessary to detach the ball joint from the steering knuckle.
    – Install the new control arm or bushing and tighten all fasteners to the specified torque.

    – **Reassembling the Suspension**
    – Reinstall any components that were removed, such as the strut assembly, control arms,download Mitsubishi Space Star workshop manual and any associated hardware.
    – Ensure all parts are properly aligned and fastened securely.

    – **Reinstalling the Wheel**
    – Place the wheel back on the hub and hand-tighten the lug nuts. Use the lug wrench to securely tighten them in a star pattern for even pressure.

    – **Lowering the Vehicle**
    – Carefully lower the vehicle back to the ground using the jack, then remove the jack stands.

    – **Final Check**
    – After the vehicle is on the ground, perform a final check to ensure all components are properly installed and fastened.
    – Take the vehicle for a short test drive to ensure that the suspension is functioning correctly and listen for any unusual noises.

    ### Safety Precautions

    – Always wear safety goggles and gloves while performing suspension repairs.
    – Ensure the vehicle is stable and secure before working underneath it.
    – Be cautious when handling heavy components, especially during the removal and installation of struts and springs.

    By following these guidelines and using the proper tools, you can effectively perform suspension repair on a Mitsubishi Space Star. If you’re unsure or uncomfortable with any step, it’s always best to consult with a professional mechanic.
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