Replacing the control arm on a Suzuki Samurai can seem daunting, but with the right tools and a clear step-by-step approach, you can do it yourself. click here for more details on the download manual…..

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Here’s a simple guide that breaks down the process into easy-to-follow steps:

### Tools and Materials Needed:
– Jack and jack stands
– Wrench set (metric)
– Socket set
– Pliers
– Hammer
– Replacement control arm
– Grease (if needed)
– Safety glasses
– Gloves

### Step-by-Step Process:

#### 1. **Safety First**
– Make sure to wear safety glasses and gloves to protect yourself from dirt and debris.
– Park your Suzuki Samurai on a flat surface and engage the parking brake.

#### 2. **Lift the Vehicle**
– Use a jack to lift the front of the vehicle. Make sure it’s High enough to give you access to the control arm.
– Place jack stands under the vehicle to securely hold it in place. Never work under a vehicle supported only by a jack.

#### 3. **Remove the Wheel**
– Use a wrench or socket to loosen the lug nuts on the wheel where you’re replacing the control arm.
– Remove the wheel and set it aside.

#### 4. **Locate the Control Arm**
– The control arm is a part that connects the wheel to the vehicle’s frame. It’s usually shaped like a triangle and is located near the wheel hub.

#### 5. **Disconnect the Control Arm**
– You will see bolts connecting the control arm to the frame and the wheel hub.
– Start by removing the bolts at the wheel hub using the appropriate socket. You may need to use a hammer to tap the bolts out if they’re stuck.
– Next, remove the bolts that connect the control arm to the frame. Again, use your socket wrench for this.

#### 6. **Remove the Control Arm**
– Once all bolts are removed, carefully take the control arm out. You might need to wiggle it a bit to free it from its position.

#### 7. **Install the New Control Arm**
– Take your new control arm and position it where the old one was.
– Insert the bolts back into the frame and wheel hub. Hand-tighten them first to ensure everything is aligned properly.

#### 8. **Tighten the Bolts**
– Use your wrench or socket to tighten the bolts securely. Make sure they are as tight as they were on the old control arm to ensure safety while driving.

#### 9. **Reattach the Wheel**
– Put the wheel back onto the hub and hand-tighten the lug nuts.
– Once it’s on, lower the vehicle back to the ground using the jack.

#### 10. **Final Tightening**
– Once the vehicle is back on the ground, use the wrench to fully tighten the lug nuts in a crisscross pattern. This ensures even tightening.

#### 11. **Check Your Work**
– Double-check to make sure all bolts are tight and everything looks secure.
– If you have grease, apply it to any parts that require lubrication.

#### 12. **Test Drive**
– Finally, take your vehicle for a short test drive to make sure everything feels right. Listen for any unusual noises and check for proper handling.

### Conclusion
And that’s it! You’ve successfully replaced the control arm on your Suzuki Samurai. If at any point you feel unsure or encounter difficulties, don’t hesitate to ask for help from someone with more mechanical experience or consult a professional mechanic.
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