Download DAEWOO KORandO 1999-2003Service Repair Manual –

repairs
Repairing air suspension on a Daewoo Korando involves a series of steps that require careful handling of the vehicle’s components. click here for more details on the download manual…..


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Below is a detailed description of the components involved and the steps for repairing air suspension. Please ensure you have the necessary tools and safety equipment (gloves, goggles, and a jack) before starting.

### Components of Air Suspension System

1. **Air Springs**: These replace traditional coil springs and provide a cushion of air for better ride quality.
2. **Air Compressor**: This component pumps air into the air springs and maintains the required pressure.
3. **Air Lines**: These are tubes that carry air from the compressor to the air springs.
4. **Height Sensors**: These sensors monitor the ride height of the vehicle and send signals to the compressor to adjust air pressure.
5. **Control Module**: This electronic unit manages the air suspension system, processing information from height sensors and controlling the compressor.
6. **Relay and Fuses**: These protect the electrical components and ensure proper operation of the air compressor.
7. **Air Reservoir**: A tank that stores compressed air for the system.
8. **Suspension Control Arm**: The component that connects the wheel hub to the vehicle’s frame, allowing for movement.

### Tools Required

– Jack and jack stands
– Wrench set
– Screwdrivers
– Air compressor or vacuum pump (if needed)
– Replacement parts (if necessary)
– Multimeter (for electrical testing)
torque wrench

### Step-by-Step Repair Guide

#### 1. Safety First
– Park the vehicle on a flat surface and engage the parking brake.
– Wear safety goggles and gloves.

#### 2. Lift the Vehicle
– Use a jack to lift the vehicle and support it with jack stands to ensure safety.

#### 3. Inspect the Air Suspension Components
– **Visual Inspection**: Look for any visible signs of damage or wear on air springs, air lines, and the compressor.
– **Check for Leaks**: Use soapy water on air lines and fittings to check for leaks. Bubbles indicate a leak.

#### 4. Testing the Air Compressor
– **Electrical Check**: Use a multimeter to check the voltage at the compressor. Ensure that it receives the correct voltage when the vehicle is turned on.
– **Listen for Operation**: When the vehicle is on, you should hear the compressor running. If not, check the relay and fuses.

#### 5. Replace Damaged Components
– **Air Springs**: If air springs are damaged or leaking, they will need to be replaced:
– Disconnect the air lines from the old air spring.
– Remove any bolts securing the air spring to the suspension.
– Install the new air spring and reconnect the air lines.
– **Compressor Replacement**: If the compressor is faulty:
– Disconnect electrical connections and air lines.
– Remove mounting bolts and take out the old compressor.
– Install the new compressor and reconnect all electrical and air lines.

#### 6. Height sensor Adjustment
– If the vehicle is not leveling correctly, you may need to adjust or replace the height sensors:
– Locate the height sensors, usually mounted near the suspension.
– Check their positiondownload DAEWOO KORandO workshop manual and operation; adjust if necessary, or replace if damaged.

#### 7. Reconnect Electrical Components
– Ensure all electrical connections to the control module, compressor, and height sensors are secure.
– Check the fuses and relay for proper operation.

#### 8. Refill Air Reservoir
– If needed, refill the air reservoir. The compressor will automatically fill it when the vehicle is running.

#### 9. Test the System
– Start the vehicle and let it run for a few minutes. Monitor the air compressor and listen for any unusual sounds.
– Check the ride height and ensure it stabilizes at the correct level.

#### 10. Lower the Vehicle
– Carefully remove the jack stands and lower the vehicle back to the ground.

#### 11. Final Inspection
– Perform a final inspection of the air lines, connections, and the overall suspension system to ensure everything is securely attached and functioning properly.

### Conclusion
Repairing the air suspension on a Daewoo Korando involves a combination of mechanical, electrical, and diagnostic skills. Always refer to the vehicle’s service manual for specific torque specifications and detailed diagrams. If you’re unsure at any step, consult a professional mechanic to avoid any damage to the vehicle or its components.
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