Download DAEWOO LEGANZA Replacement Parts Manual –

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Repairing a manual transmission on a Daewoo Leganza involves several steps, including diagnosing the problem, disassembling the transmission, inspecting and replacing worn or damaged parts, and reassembling the unit. click here for more details on the download manual…..


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Here’s a detailed guide on how to approach this repair, along with descriptions of key components involved in the process.

### Tools and Equipment Needed:
1. **Basic Hand Tools**: Wrenches, sockets, screwdrivers, pliers, and hammers.
2. **Torque Wrench**: For tightening bolts to specified torque values.
3. **Transmission Jack**: To safely support and lower the transmission.
4. **Work Light**: For visibility in tight spaces.
5. **Fluid Catch Pan**: To collect old transmission fluid.
6. **Gasket Scraper**: For removing old gaskets.
7. **Seal Puller**: To remove old seals without damaging the housing.
8. **Parts Cleaner**: For cleaning components during the rebuild.
9. **Service Manual**: For torque specifications and assembly instructions.

### Components of the Manual Transmission:
1. **Transmission Case**: The outer shell of the transmission that houses all internal components.
2. **Input Shaft**: Connects to the engine and transmits power into the transmission.
3. **Output Shaft**: Transfers power from the transmission to the driveshaft.
4. **Gears**: Various gears that provide different gear ratios.
5. **Synchros**: Synchronizers that help engage gears smoothly.
6. **Clutch Fork**: Engages and disengages the clutch.
7. **Shift Forks**: Used to move the gears into the correct position.
8. **Bearings**: Allow smooth rotation of the shafts.
9. **Seals and Gaskets**: Prevent fluid leaks.
10. **Transmission Fluid**: Lubricates and cools the transmission components.

### Step-by-Step Manual Transmission Repair:

#### 1. **Preparation**:
– **Disconnect the Battery**: Safety first, always disconnect the battery before working on a vehicle.
– **Lift the Vehicle**: Use a jack to lift the vehicle and secure it with jack stands.
– **Remove the Exhaust System** (if necessary): This may obstruct access to the transmission.
– **Drain Transmission Fluid**: Place a fluid catch pan under the transmission and remove the drain plug to let the fluid drain completely.

#### 2. **Remove the Transmission**:
– **Disconnect the Shifter Linkage**: Remove the linkage connecting the shifter to the transmission.
– **Remove the Clutch Slave Cylinder**: Detach the hydraulic line and remove the slave cylinder.
– **Unbolt and Remove the Transmission**: Remove bolts connecting the transmission to the engine and any supporting brackets. Use the transmission jack to lower the transmission carefully.

#### 3. **Disassemble the Transmission**:
– **Clean the Transmission Case**: Use parts cleaner to remove dirt and grime.
– **Remove the Bell Housing**: Unbolt the bell housing from the transmission case.
– **Extract Input and Output Shafts**: Carefully remove the input and output shafts, noting the order of any washers or spacers.
– **Remove Gears and Synchros**: Carefully take out the gears, synchros, and shift forks while keeping track of their arrangement.

#### 4. **Inspect Components**:
– **Check for Wear and Damage**: Inspect all components, especially the gears, synchros, and bearings, for wear or damage.
– **Measure Gear and Shaft Clearances**: Use a micrometer to ensure that clearances are within specifications.
– **Replace Damaged Parts**: Order and replace any worn or damaged components such as bearings, seals, or gears.

#### 5. **Reassemble the Transmission**:
– **Install New Seals and Gaskets**: replace old sealsdownload DAEWOO LEGANZA Parts workshop manual and gaskets with new ones to prevent leaks.
– **Reassemble the Gears and Shafts**: Follow the reverse order of disassembly. Ensure that all components are fitted correctly.
– **Install Synchros and Shift Forks**: Ensure they are positioned correctly for smooth operation.
– **Torque Bolts to Specifications**: Refer to the service manual for proper torque values.

#### 6. **Reinstall the Transmission**:
– **Lift the Transmission into Place**: Use the transmission jack to lift the transmission back into position.
– **Reattach the Transmission to the Engine**: Bolt it back in place using the previously removed bolts, following the proper torque specifications.
– **Reconnect the Clutch Slave Cylinder**: Reattach the hydraulic line and secure the slave cylinder.
– **Reattach Shifter Linkage**: Connect the shifter linkage back to the transmission.

#### 7. **Refill Transmission Fluid**:
– **Add New Transmission Fluid**: Use the recommended type and amount of transmission fluid for the Daewoo Leganza, filling through the fill plug.

#### 8. **Test the Transmission**:
– **Reconnect the Battery**: Reconnect the battery terminals.
– **Start the Vehicle**: Start the engine and check for leaks.
– **Test Drive**: Take the vehicle for a test drive to ensure that the transmission operates smoothly and all gears engage properly.

### Conclusion
Repairing a manual transmission on a Daewoo Leganza is a complex task that requires attention to detail and understanding of the components involved. Always refer to a service manual for specific details related to the vehicle and ensure that safety precautions are taken throughout the process. If at any point you feel unsure, it may be best to consult with a professional mechanic.
The blower fan resistor is a crucial component in a vehicle’s heating, ventilation, and air conditioning (HVAC) system, responsible for controlling the speed of the blower motor, which circulates air through the cabin. This component is typically located near the blower motor itself, often within the HVAC housing. The resistor works by adjusting the voltage sent to the blower motor, thereby regulating its speed and allowing for multiple fan speed settings, from low to high.

When the driver or passenger selects a specific fan speed, the blower fan resistor alters the electrical resistance in the circuit, which subsequently changes the amount of current flowing to the blower motor. This enables the user to enjoy a comfortable cabin environment by increasing or decreasing the airflow as desired. A common issue with blower fan resistors is that they can fail due to overheating or wear over time, leading to problems such as the blower motor only working at a single speed or not functioning at all.

Symptoms of a failing blower fan resistor may include erratic fan speeds, complete loss of airflow, or even a burning smell if the resistor overheats. In many cases, replacing the blower fan resistor is a straightforward repair that can restore full functionality to the HVAC system, enhancing overall comfort and driving experience.