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- Car door window removal, installation, replacement, Volvo 850, S70, V70, XC70, etc. – VOTD Door glass replacement: 30 to 60 minutes ($30 / $160 / $300) x70 Door panel removal: https://www.youtube.com/watch?v=bCmUEv8q5W4 850 Door panel …
- How to remove the front seat in a Volvo 850, S70, V70, etc. – VOTD Seat Removal: 15 to 30 minutes This video will show you how to remove a seat from a Volvo 850. The process will be the same for the S70 and V70. WARNING: …
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When the engine is warm keep up evenly .
Replacing the output shaft seal on a Volvo 850, particularly with a manual transmission, involves several key components and steps. Here’s an overview of the main components and the general procedure for the replacement:
### Main Components:
1. **Output Shaft Seal**: This is the primary component being replaced. It prevents transmission fluid from leaking out where the output shaft exits the transmission.
2. **Transmission**: The manual transmission itself, which houses the output shaft.
3. **Output Shaft**: This is the shaft that transfers power from the transmission to the drive shafts.
4. **Seal Housing**: The area where the output shaft seal is seated, typically requiring cleaning and inspection for wear or damage.
5. **Transmission Fluid**: You’ll need to replenish the fluid after the seal replacement since some of it will likely spill during the process.
6. **Tools**: Common tools required include wrenches, a socket set, screwdrivers, a seal puller, a torque wrench, and possibly a slide hammer if the seal is difficult to remove.
### General Procedure:
1. **Preparation**:
– Ensure the vehicle is on a level surface and secure it with jack stands.
– Disconnect the battery to avoid any electrical issues.
2. **Remove Driveshafts**:
– Depending on the setup, you may need to remove the driveshafts connected to the output shaft. This usually involves unbolting the driveshaft from the transmission and possibly the rear differential.
3. **Access the Output Shaft Seal**:
– Locate the output shaft at the rear of the transmission. You may need to remove an inspection cover or other components to gain clear access.
4. **Remove the Old Seal**:
– Use a seal puller or a suitable tool to carefully pry out the old output shaft seal. Take care not to damage the surrounding area or the output shaft itself.
5. **Clean the Area**:
– Inspect the seal housing for any debris, corrosion, or damage. Clean the area thoroughly to ensure a good seal for the new part.
6. **Install the New Seal**:
– Lubricate the new output shaft seal with a bit of transmission fluid or oil.
– Carefully press the new seal into the housing, ensuring it is seated evenly. You can use a seal installation tool or a suitable sized socket to avoid damaging the seal during installation.
7. **Reassemble**:
– Reattach any components you removed to access the seal, such as driveshafts or inspection covers.
– Ensure all bolts are tightened to the manufacturer’s specifications.
8. **Refill Transmission Fluid**:
– Refill the transmission with the appropriate type and amount of fluid as specified in the vehicle’s manual.
9. **Test**:
– Reconnect the battery and start the vehicle. Check for leaks around the new seal and ensure the transmission operates smoothly.
### Conclusion
Replacing the output shaft seal on a Volvo 850 requires a proper understanding of the transmission assembly and careful handling of components to avoid damage. If you’re not comfortable performing this task, it’s advisable to seek assistance from a professional mechanic.
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